PRODUCTS > Bondek Floor Decking Machine

Bondek Floor Decking Machine

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Bondek Cold Rolling Mills is use to product various types of floor decking panels that typically used as structural component.

PAYMENT:T/T,L/C,CASH

LEAD TIME:2~3Months

WAY OF PACKAGING:Nude place in container, machine body tightened with steel wire rope and base frame position fixed by heavy steel angle plate. Roller groups cover with waterproof cloth. Computer control system packed with plywood box. Tooling box and regular wearing parts packed with plywood box as well.

ADVANTAGE FEATURES:

1.De-coiler storage steel coils and smoothly feeding into forming machine labor save operation. 

2. Forming, Punching & cutting at any required length with pre-set quantity automatically. 

3.The encoder will record signal feedback and showing exact length of product on display. 

4.The total length of finished coil is able to calculate via control panel. 

5.Steel rollers are fabricated by CNC precision machine and hard chrome coated. 

6.Cutting blade material is Cr12/Cr12Mov (D2/D3) fabricated by CNC machine, heat treatment. 

7. Hydraulic system will equip cooling system to keep low temperature during long time continuously in one day.


Description:





Bondek Floor Decking Machine/Closed Floor Decking Machine/Lysaght Bondek Machine/Bondek Cold Rolling Mills:

The metal decking floor is made of cold-formed steel sheet. It widely used in PEB construction floor systems for supporting the concrete or insulating membrane of roofing.


It can be fabricated from various material thicknesses and in almost any length. Bondek profile has greater strength and less deflection.






Working Procedure:







Uncoiling– Hydraulic Pre-cutting (Optional)- Roll Forming Machine– Cutting– Collecting


Profile drawing:  

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Material Thickness: 0.8-1.2mm                         

Applicable material: GI, CR Steel;

With yield strength 350~550Mpa   



Machine Components:






Feed Guide Device & Hydraulic Pre-cutting device

Smart cut control, to cut off the end of the final piece of sheet only

Working thickness up to 1.2mm






Main Forming Machine:






With feeding material guide, body base frame made of H frame steel by welding

Side wall plate thickness: Q235 t20mm

Rollers manufactured from 40Cr Steel, CNC lathes, hard Chrome Coated

with thickness 0.04~0.05mm

Shafts Diameter=ф95mm, precision machined 

Gear/Sprocket driving, 28-step to form 

Main Motor=15KW*2, Frequency speed control

All the screw bolts with grade 8.8

Max line speed 18m/min (Not include cutting time)







Post Hydraulic Cutting Device :




Post to cut, stop to cutting, slug break

Hydraulic motor: 4KW;

Cutting tool material:Cr12, Heat treatment to HRC58-62 degree 






PLC Control System :





Control The Quantity And Cutting Length Automatically 

Input The Production Data (Production Batch, Quantity, Length, etc.) On The Touch Screen,

Then machine can proceed the production automatically. 

Combined with: PLC (Siemens), Touch Screen (Siemens), Inverter (Schneider), Encoder (Omron), etc

Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor, 

Thermal Relay: Siemens/Schneider Cut-to-Length Tolerance≤±2mm 

Control Voltage 24V   




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Bondek Floor Decking Machine:



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LYSAGHT BONDEK:



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