PRODUCTS > 5mm C purlin Roll Forming Machine

5mm C purlin Roll Forming Machine

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5mm C purlin machine/5mm automatically c purlin machine/5mm c purlin roll forming machine/5mm thickness c purlin forming machine is use to produce thick range C purlins. Size range variable from 80-300mm. Thickness range from 3.0~5.0mm.

PAYMENT:T/T,L/C,CASH

LEAD TIME:2~3Months

WAY OF PACKAGING:Nude place in container, machine body tightened with steel wire rope and base frame position fixed by heavy steel angle plate. Roller groups cover with waterproof cloth. Computer control system packed with plywood box. Tooling box and regular wearing parts packed with plywood box as well.

ADVANTAGE FEATURES:1.De-coiler storage steel coils and smoothly feeding into forming machine labor save operation. 2. Forming, Punching & cutting at any required length with pre-set quantity automatically. 3.The encoder will record signal feedback and showing exact length of product on display. 4.The total length of finished coil is able to calculate via control panel. 5.Steel rollers are fabricated by CNC precision machine and hard chrome coated. 6.Cutting blade material is Cr12/Cr12Mov (D2/D3) fabricated by CNC machine, heat treatment. 7. Hydraulic system will equip cooling system to keep low temperature during long time continuously in one day.


Description:


5mm C purlin machine/5mm automatically c purlin machine/5mm c purlin roll forming machine/5mm thickness c purlin forming machine





This machine is control by PLC system that can realize size variation automatically without changing rollers and spacers. With pre-shearing coil strip in advance then via roll forming process to get required purlin sheet, not need changing cutting blade for different size purlin. Punching holes optional at any position of purlin web and flange


Working Procedure:


Uncoiling– Power feeding section- Pre-leveling– Servo Feeding and Punching– Pre-cutting– Flat sheet transit table- Roll Forming Machine– Collecting




Technical Details:


Available produced C purlin sizes:

Web 80-300mm, flange 30-80mm, lip size 10-25mm


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Suitable Raw Material

Material

Galvanized /HR/CR Mild Steel

Thickness

3.0~5.0mm

Coil width

155-500MM

Yield strength

250-350Mpa

Main Technical Parameters

Forming roller station quantity

20 stations

Material of rollers

Cr12 steel with quenched treatment

Diameter of shafts

Above ф95mm

Material of shafts

45﹟ casting steel

Line forming speed

6-8m/min

Punching die material

Cr12Mov (D2) mould steel with quenched treatment

Cutting die material

Cr12Mov (D2) mould steel with quenched treatment

Control system

PLC(Siemens), Touch Screen(Siemens), Inverter (Schneider), Encoder(Omron)

Line power requirement

Main driven motor: 30KW*2


Size changing motor: 1*2.2KW, 2*0.75KW


Hydraulic Pack motor: 22KW

Electric voltage standard

As per customer requirements



Main Components:


5Ton*650mm Hydraulic Uncoiler

Hydraulic system to expand coil inner hole, pump motor 3KW

Mandrel expanding with four palms wedge type

Coil inner-diameter: 480~540mm; Max coil width: 1850mm

Motorized rotation system, 2.2KW frequency control motor

With hydraulic press arm on top avoid coil loose

Max load capacity 5ton with coil car


Machine Feeding Section

Power feeding section with pneumatic clamping device (air resource provide by buyer)

Sheet straightening with roll feeders, feeding via servo motor control, servo motor 11KW

3 up down 4 straightening roll section


Hydraulic Punching & Pre-cutting Parts

Total four hydraulic cylinders, three for punching, the other for pre-cutting

1st for punching dual-hole on web, hole distance manual adjustable

2nd for punching dual-hole on flange, each flange one hole, hole distance adjustable

3rd for punching single hole on web center

Last cylinder for pre-cutting usage

Punching & Cutting die material Cr12Mov, punching slots and holes size as per customer order

Hydraulic station 22KW to give power


12 Meter Transit Table

Position by hand wheel, motor driven, motor power 1.5KW


Main Roll Forming Machine

Heavy duty machine frame design

Feeding material positioning by adjust lips

Driven type: gear box driven system

20 steps to form with linear guide rail

With water spray cooling system


Production Run out Table

Handel forming sheets for packing


PLC control cabinet

All international brand elements composited and qualified system

With portable controller for convenient work usage

All line operation via PLC control system, via touch screen and HMI to interact with operator






5mm c purlin roll forming machine:

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5mm thickness c purlin roll forming machine:

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Packaging Photos:

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